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About Our Structure
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About Our Structure

At Elite, structural integrity isn’t an afterthought—it’s the foundation of everything we build. Every weld, extrusion, and alloy choice is purpose-driven. Here’s what sets our framework apart:

Top Rail Design

Our 8” tall, 3/16” thick top rail features a 5” radius and a drip rail that helps reduce streaking while guiding fastener and lighting alignment. Each side uses a continuous piece—no joints or seams—to enhance strength and appearance.

Bottom Rail Engineering

With a height of 9¾” and thickness of 3/16”, our aluminum bottom rail blends structure with sleek aesthetics. A built-in lip locks the running board in place, and die lines ensure precise fastener and lighting placement.

Drop Gusset & Drop Wall

We use a one-piece, 3/16” thick aluminum drop gusset to reinforce the nose. The drop wall is the heaviest in the industry at 3/16” thick, with engineered breaks that strengthen the structure and create a clean, sealed weld surface.

Precision Flooring System

Each horse trailer includes 4” aluminum I-beams spaced 12” apart. Stock trailers use 9⅝” spacing. These beams connect to the floor and bottom rail with marine-grade 5052 aluminum sheeting welded across seams and perimeter for strength and leak protection.

Reinforced Rear Frame

Our rear frame is supported by a 2½” x 5” aluminum header up to ¼” thick. Rear posts extend through the floor and are precision-cut for strong welds, better door alignment, and tighter seals.

Elite Roof Structure

Our one-piece 3003 H16 aluminum roof sheet is arched to prevent standing water and increase interior headroom. At .040″ thick, it’s 25% thicker than many competitors, ensuring a taut, durable finish.

Superior Side Wall Construction

Every trailer features 6005 T6 aluminum alloy posts:

  • 8” at the drop wall
  • 5” x 1⅜” at doors and dividers
  • 1⅜” x 2½” elsewhere
  • Exterior slats use interlocking 6063 aluminum (.125″ thick), allowing up to a 3” weld surface for strength and leak resistance. Smooth exterior sheets (3004 aluminum, .063″ thick) improve seals and enhance corrosion resistance.

Engineered Without Compromise

From the front frame to the roof sheet, Elite Trailers are built to handle the road ahead—no shortcuts, no weak links.

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